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    HAZELETT CONCAST AND ROLL LINE FOR ZINC CALOTS AND ALUMINUM SLUGS (13190) - $RFQ

    Item Number: #00113672
    HAZELETT CONCAST AND ROLL LINE FOR ZINC CALOTS AND ALUMINUM SLUGS (13190)

    HAZELETT CONCAST AND ROLL LINE FOR ZINC CALOTS AND ALUMINUM SLUGS (13190)
    Stock Code:  13190
    Price: $RFQ
    Subcategory: 

    Plants & Businesses

    Year of Manufacture:  2015
    Manufacturer:  Line
    Model:  HAZELETT CONCAST AND ROLL
    Condition: New

    MACHINE# 13190
    SPECIFICATIONS:
    PURPOSE: TO MELT ZINC, CAST IT INTO STRIP, ROLL IT DOWN TO FINISH GAUGE, COIL,
    AND CREATE CALOTS.
    APPLICATION: TO PRODUCE ZINC CALOTS AND COMPONENTS IN ZINC CHLORIDE BATTERIES,
    BUT CAN BE USED FOR MANY OTHER ZINC APPLICATIONS INCLUDING CASTING ZINC SLABS
    FOR ELECTROPLATING OF 250mm (10") x 300mm (12") x 25mm (1") OR CASTING
    ALUMINUM STRIP/SLUGS.
    THE LINE CONSIST OF:
    MELTING FURNACE:
    MANUFACTURER: SRC ALUMINUM LTD. TURKEY
    TYPE: STATIONARY REVERBERATORY FURNACE (NATURAL GAS), NEW 2015
    CAPACITY: 17 TONS for Aluminum, 45 TONS for zinc
    QUANTITY: 1 Recuperative supply hot air N/G Burners
    BURNERS CAPACITY: 2 x 1.500 kW/h = 3.000 kW/h, 2.580.000 kCal./h
    POWER SUPPLY: 380 VOLTS, 3 PH., 50 HZ
    * FOR PRODUCTION CAPACITY TABLES GO TO END OF THIS QUOTE.
    MELT RATE: 3.800 KG/HR. (8,380 Lb./Hr.)
    CASTING MACHINE:
    MANUFACTURER: HAZELETT CORP. (U.S.A.)
    TYPE: TWIN BELT CONTINUOUS
    THICKNESS RANGE: 9.5mm - 50mm (0.375" - 2")
    MAXIMUM WIDTH: 305mm (12")
    WIDTH AT START-UP: 285mm (11.2") MAX.
    WIDTH FOR MAJORITY OF PRODUCTION: 285mm (11.2")
    BELT WIDTH: 508mm (20")
    CASTING SPEED RANGE: 2.69/13.46m/Min. (8.8/44 FPM)
    CASTING SPEED FOR MAJORITY OF PRODUCTION: 6.78m/Min. (22 FPM)
    CASTER DRIVE MOTOR POWER: 1.36/7.46 kW
    MIN./MAX. RPM: 400/2200 RPM
    OVERALL GEAR RATIO: 313.05:1
    MAXIMUM PRODUCTION: 10,900 KG/HR. (24,000 LB./HR.)
    CASTER COOLING WATER FLOW
    RATED AT MANIFOLD: 5680 L/Min. @ 2.46 BARS
    COOLING REQUIREMENTS: 453,000 K CAL/HR.
    APPROX. POWER EACH MAIN PUMP: 55 kW @ 1440 RPM
    TYPICAL SIZE PRODUCED: 12.7mm (1/2") THICK x 305mm (12") WIDE
    HOT ROLLING MILL 1:
    MANUFACTURER: WELLMAN ENGINEERING (U.K.) LTD.
    TYPE: 2-HI HOT MILL
    ROLLS: WATER COOLED W/RECIRCULATION SYSTEM
    SCREWDOWNS: MOTORIZED
    TYPICAL ZINC REDUCTION: 12.7mm - 6mm (1/2" - 0.236")
    ROLL DIAMETER: 435mm (17") MAXIMUM
    ROLL FACE LENGTH: 425mm (16 3/4")
    MILL SPEED: 27.5 M/Min. (90 FPM)
    ROLL LOADING CAPACITY: 300 TONS MAXIMUM
    SCREWDOWN, 2 MOTORS EACH: 6.7/8.5 KW @ 1410/2850 RPM
    MAXIMUM ROLL GAP: 34mm (435 ROLLS) (1.34")
    SCREWDOWN ADJUSTMENT SPEED: 4.8mm/Min. (0.19 IPM) MINIMUM
    9.69mm/Min. (0.38 IPM) MAXIMUM
    ROLLING TEMPERATURE INCOMING: 200-250 DEG. C (391-482 DEG. F)
    MATERIAL SECTION: 285mm (11.2") x 12.7mm (1/2") THICK
    TYPICAL ZINC
    MATERIAL REDUCTION: 12.7mm (1/2") x 6mm (0.236") THICK
    TYPICAL
    OTHER RELEVANT DATA:
    D.C. DRIVE MOTOR: 0/100/200 KW
    0/800/1600 RPM
    DRIVE GEARBOX RATIO: 79.6:1 REDUCTION
    HOT ROLLING MILL 1 RECOILER:
    CAPACITY: 1500 KG (3300 LBS.)
    DRIVE: 35 kW DC VARIABLE SPEED
    SPEED RANGE: 0-55m/Min. (0-180 FPM)
    COIL CAR
    COIL PUSHOFF: HYDRAULIC
    HOT/COLD ROLLING MILL 2:
    MANUFACTURER: WELLMAN ENGINEERING (U.K.) LTD.
    TYPE: 2-HI HOT/COLD MILL
    SCREWDOWNS: MOTORIZED
    MATERIAL: 99.99% COMMERCIALLY PURE CAST ZINC
    ROLL DIAMETER: 435mm (17")
    ROLL FACE LENGTH: 425mm (16 3/4")
    SCREWDOWN MOTORS (2): 6.7/8.5 KW @ 1410/2850 RPM
    MAXIMUM ROLL GAP: 34mm (435 ROLLS) (1.34")
    SCREWDOWN ADJUSTMENT SPEED: 4.8mm/Min. (0.189 IPM) MINIMUM
    9.69mm/Min. (0.3815 IPM) MAXIMUM
    HOT ROLLING INFO:
    MATERIAL TEMPERATURE INCOMING: 200-250 DEG. C (391-482 DEG. F)
    MATERIAL SECTION: 285mm (11.2") x 6mm (0.24") TYPICAL
    MATERIAL REDUCTION: 6mm (0.24") x 3mm (0.12")
    COLD ROLLING INFO:
    MATERIAL TEMPERATURE INCOMING: 20 DEG. C (68 DEG. F)
    MATERIAL SECTION: 285mm (11.2") x 3mm (0.12") TYPICAL
    MATERIAL REDUCTION: 3mm (0.12") x 0.45mm (0.018")
    (IN 4 PASSES)
    OTHER RELEVANT DATA:
    D.C. DRIVE MOTOR: 0/500/500 KW
    0/850/1600 RPM
    DRIVE GEARBOX RATIO: 8.3:1 REDUCTION
    TYPICAL STRIP WIDTH: 285mm (11.2")
    TYPICAL ZINC REDUCTION (HOT): 6mm - 3mm (.240"- .120")
    TYPICAL ZINC REDUCTION (COLD): 3mm - 0.45mm (.120"- .017") IN 4 PASSES
    ROLLS: WATER COOLED
    PAYOFF REEL:
    MANDREL DIAMETER EXPANDED: 610mm (24")
    MANDREL DIAMETER COLLAPSED: 535mm (21")
    CARRYING CAPACITY: 1500 KG (3300 LBS.) MAXIMUM
    COIL OUTSIDE DIAMETER: 1250mm (49") MAXIMUM
    COLD ROLLING LINE SPEED: 190 M/Min. (624 FPM)
    PAYOFF (RPM): 49 RPM (MIN.) 1250mm (49")
    99 RPM (MAX.) 610mm (24")
    OTHER RELEVANT DATA:
    D.C. DRIVE MOTOR: 0/20/20 KW
    0/640/1600 RPM
    GEARBOX RATIO: 14.5:1 REDUCTION
    14.5 REDUCTION
    MILL EQUIPPED WITH TWO RECOILERS w/BELT WRAPPERS:
    TYPE: EXPANDING MANDREL
    MANDREL SIZE EXPANDED: 610mm (24")
    MANDREL SIZE COLLAPSED: 585mm (23")
    CARRYING CAPACITY MAXIMUM: 1500 KG (3307 LBS.)
    COIL OUTSIDE DIAMETER: 1250mm (49")
    HOT ROLLING:
    LINE SPEED: 55 M/Min. (180 FPM)
    MANDREL SPEED: 14-28 RPM
    COIL DIAMETER: 1250mm (49") - 610mm (24")
    COLD ROLLING:
    LINE SPEED: 250 M/Min. (820 FPM)
    MANDREL SPEED: 64-130 RPM
    COIL DIAMETER: 1250mm (49") - 610mm (24")
    OTHER RELEVANT DATA:
    D.C. DRIVE MOTOR: 0/35/35 KW
    0/640/1600 RPM
    DRIVE GEARBOX RATIO: 52:1 HOT ROLLING
    11.48:1 COLD ROLLING
    COIL PUSHOFF: HYDRAULIC
    BELT WRAPPER
    COIL CAR
    FUME EXHAUST SYSTEM
    COIL EXTRACTION SYSTEM:
    TYPE: WALKING BEAM
    CAPACITY: 21 COILS
    WEIGHT PER COIL: 1500 KG (3300 LBS.)
    COIL O.D.: 1250mm (49")
    COIL WIDTH: 300mm (11.8")
    JIB CRANE 1:
    CAPACITY: 2 TON
    HOIST SWIVEL: 3000mm (118")
    MAXIMUM LIFT ABOVE FLOOR: 2900mm (114")
    JIB CRANE 2:
    MANUFACTURER: PELLOBY
    CAPACITY: 3.2 TON
    HOIST SWIVEL: 6400mm (251")
    MAXIMUM LIFT ABOVE FLOOR: 3200mm (126")
    ELECTRICS: 380 VOLT
    HYDRAULIC UNIT: 82 - 110 BAR PRESSURE
    CALOT BLANKING PRESS 1:
    MANUFACTURER: RHODES (U.K.) LTD.
    TYPE: DOUBLE SIDED, SINGLE HELICAL
    CAPACITY: 151 TON
    STROKE: 31.75mm (1 1/4")
    OPENING: BED PLATE TO RAM STROKE
    298mm (11 3/4")
    RAM ADJUSTMENT: 76mm (3")
    BED AREA: 736mm (29") x 610mm (24")
    WIDTH BETWEEN SLIDES: 889mm (35")
    STROKES PER MINUTE: 0-100
    CALOT BLANKING PRESS 2:
    MANUFACTURER: RHODES (U.K.) LTD.
    TYPE: DOUBLE SIDED, SINGLE HELICAL
    CAPACITY: 200 TON
    STROKE: 31.75mm (1 1/4")
    OPENING: BED PLATE TO RAM STROKE
    298mm (11 3/4")
    RAM ADJUSTMENT: 76mm (3")
    BED AREA: 736mm (29") x 610mm (24")
    WIDTH BETWEEN SLIDES: 889mm (35")
    STROKES PER MINUTE: 0-100
    CALOT CLEANING, DRYING AND LUBRICATION UNITS
    FILTER BAG HOUSE
    COIL UPENDER:
    COIL WEIGHT: 1500 KG.
    NEWALL CHURCHILL MODEL C ROLL GRINDING MACHINE
    IN ORDER TO MAINTAIN THE PROFILE ON THE ROLLS.
    COMPRISED OF THE FOLLOWING EQUIPMENT ITEMS:
    WHEEL LIFTING ATTACHMENT
    HYDRAULICS OIL FEED SYSTEM
    CENTER GRINDER
    ELECTRICAL CONTROL PANEL AND ASSEMBLY
    2 HEADSTOCKS
    TAILSTOCK
    ROLL BALANCE SUPPORTS x 2
    GRINDING WHEEL AND ASSEMBLY
    1.5 TON ELECTRICAL HOIST FOR THE ABOVE GRINDER
    MINUS AND PLUS CROWN GRINDING FEATURED
    NEWALL CHURCHILL ROLL GRINDER:
    YEAR OF MANUFACTURE: 1982
    MODEL / SERIAL NO.: 82 C / 20" x 72" 001
    1.5 TON ELECTRICAL HOIST
    ELECTRICAL CONTROL PANELS AND ASSEMBLY
    CUT-TO-LENGTH LINE:
    RE-ROLLED ZINC/ALUMINUM STRIP IS UNCOILED AND CROPPED INTO PRE-DETERMINED
    LENGTHS, THE FOLLOWING EQUIPMENT IS USED FOR THIS PURPOSE:
    FEED COIL MANDREL
    STRIP EDGE SLITTER
    INLET GUIDE ROLLER
    NIP ROLLER DRIVE ASSEMBLY
    HUMP TABLE
    SHEAR ASSEMBLY / EXIT FEED ROLLER TABLE
    ELECTRICAL CONTROL CABINET
    NARROW CUT-TO-LENGTH LINE:
    STRIP WIDTH: 268mm (10.56") MAXIMUM
    STRIP THICKNESS: 13mm (0.51mm)
    PASS SPEED: 26m/Min. (85 FPM)
    LOTS OF SPARE PARTS OF EQUIPMENT, INCLUDING THREE SETS OF ROLLS WITH CHOCKS,
    BEARINGS, SLUG BLANKING TOOLS, HYDRAULIC/PNEUMATIC VALVES AND COMPONENTS,
    GEARS, GASKETS, SEALS, CORES, AND OTHERS RELEVANT EQUIPMENT, ETC.
    Hazelett Casting & Hot/Cold Rolling Line Actual Production Capacity:
    Daily; 1 shift (8 hours)
    Width:.......... 305mm
    Thickness:....... 19mm
    Speed:.......... 4.3mt/min.
    For Aluminum strip casting: Al gravity: 2.7gr/cm3
    Weight/min = 30.5cm x 1.9 cm x 430cm/min x 2.7gr/cm3 = 67.2 kg/min.
    W one hour = 60min x 67.2 kg/min = 4.032kg/h.
    W one day = 8h x 4.032 kg/h = 32.2 tons. (One shift, 8 hours/day)
    W annual = 300 days x 32.2 tonnes/day = 9677 tons. (One shift, 8 hours/day)
    W annual = 2 shifts x 9677 tons = 19.354 tons/year (For two shifts)
    For Zinc strip casting: Zn gravity: 7.14 gr/cm3
    W daily = 85 tons/day (One shift, 8 hours/day)
    W yearly = 25.500 tons/year (One shift, 8 hours/day, 300 days/year)
    W yearly = 51.000 tons/year (For two shifts)
    **PRICE QUOTED AS IS WHERE IS SUBJECT TO PRIOR SALE**
    **ALL

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    This machine is listed for sale by Machinery International Corp located in North Branford, Connecticut

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    Machinery International Corp
      20 Commerce Drive
    North Branford
    CT 06471
    United States
     
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